EVAPORATOR AUTOMATION WITH BRIX ANALYZER AND DENSITY BRIX SENSOR

Maintained Heat Transfer Coefficient Optimizes The Evaporation Efficiency
Maintained Outlet Brix Of All Bodies Maintains Consistent Efficiency
Maintained Body Level And Temperature Of Each Body Hence Excellent Mass Balance Is Achieved Besides Avoiding Entrainment
Unnecessary Human Errors Leading To Process Disturbance And Stoppages Are Completely Avoided
Huge Power And Water Saving
Intelligent Data Analysis With Maintenance And Cleaning Alarming System Reduces Inversion And Improves Sugar Recovery
Constant Evaporation Rate Is Maintained, This Increases Overall Efficiency

Application In Sugar Industries For Brix Measurement And Automation Of:

Evaporator Automation:

Level Of Evaporator Defines Its Efficiency. The Above Graph Shows The Variation Of The Heat Transfer Coefficient With Juice Level. Even A Small 5% Variation In Level Drastically Reduces The Heat Transfer Coefficient And In Turn, Seriously Reduces The Heating Efficiency Of The Rising Film Evaporator Body.
Highly Accurate Sensing Of Fluid-Density-Brix Gives An Accurate Feedback Control.

Evaporator Automation Features:

Fluid-Density-Brix Sensing And Control Of The Last Body By Controlling Outlet Control Valve
Level And Temperature Sensing Of Each Body
Level Control Of Each Body To Maximize Evaporator Efficiency By Optimizing The Heat Transfer Coefficient
Heating Steam / Vapour Temperature And Pressure Sensing
Level Maintained In Each Body By Controlling Each Body'S Outlet Control Valve
Fluid-Density-Brix Maintained In The Last Body And Treated As The Master Control For Previous Bodies
Preceding Body Level Synchronization For All Bodies Including Juice Tanks And Cane Carriers
Intelligent Data Analysis With Maintenance And Cleaning Alarming System

Exhaust Steam Condensate Bypass System:

Exhaust Steam Condensate Conductivity Sensing To Detect Entrainment
3-Way Valve For Exhaust Steam Bypass
If Entrainment Is Detected, A 3-Way Valve Is Operated To Bypass The Steam Condensate To Other Line And Not Allow Contaminated Condensate To Enter The Boiler Feed Water

Condenser Automation Advantages From An Evaporator Perspective:

Avoid Entrainment Especially In Semi-Condenser Automation Advantages From An Evaporator Perspective:
Kestner Due To Uneven Vacuum Shocks And Avoid Time And Resources Wasted In Rework
Constant Vacuum
- Maintained Vacuum Ensures Good Pan Boiling And Evaporation Efficiency
- Maintained Vacuum Also Ensures Stabilized Vapour Load Thus Heating Efficiency Is Increased

Condenser Automation Philosophy:

Vapour Vacuum And Temperature Sensed
Condensate Temperature Sensed In Tail Pipe
Temperature Difference Calculated
Vacuum And Temperature Difference Are Both Analyzed To Derive Remote Dynamic Set Point
Spray Water Is Controlled As Below:
- Multi-Entry System:
  - Spray Jets Are Controlled By Separate On/Off Type Control Valves As Per The Remote Dynamic Set-Point
  - 2, 3, Or 4 Sets Of Nozzles For Spray As Per Design
  - 1 Or 2 Sets Of Jet Nozzles As Per Design Are Controlled Only If Necessary
- Single-Entry System:
  - Spray Jets Are Controlled By A Control Valve In Pid Action As Per The Remote Dynamic Set-Point
  - 1 or 2 Sets Of Jet Nozzles As Per Design Are Controlled Only If Necessary

Applications And Advantages Of Density Brix Sensing In The Sugar Industry:

Brix Of Syrup, Molasses And Melt In:
- All Falling And Rising Film Evaporator Bodies
- Syrup And Juice Mixing Vessels For Transfer To Distillery
- Molasses Conditioners, Sugar Melters
  - Improve Evaporation Efficiency And Steam Economy

Brix Of Syrup, Massecuite, Molasses And Melt Brix In:

Brix Of Syrup, Massecuite, Molasses And Melt Brix In:

Baume Of Milk Of Lime

Maintain Density Of M.O.L., Improve Liming Efficiency, And Get Constant And Better Ph Control

Sensor Model: A24Fdsrs2: Evaporator, Falling Film Evaporator, Juice And Syrup Mixing Vessel

We are Manufacturer, Supplier, Exporter of Fluid Density Analyzer, Consistency Brix Transmitters, Sugar Melt Brix Sensors, Viscosity Brix Meter, Density Brix Sensor, Consistency Brix Sensors, Sugar Massecuite Brix Sensor, Sugar Syrup Brix Sensor from Miraj, Sangli, Maharashtra, India.