CONTINUOUS VACUUM PAN AUTOMATION, MOLASSES CONDITIONER AUTOMATION AND SUGAR METER AUTOMATION


YUTECH CONTINUOUS VACUUM PAN AUTOMATION, MOLASSES CONDITIONER AUTOMATION AND SUGAR METER AUTOMATION





Yu Technologies Pvt.Ltd.

CONTINUOUS PAN AUTOMATION FEATURES:

  • SEED OR MAGMA FLOW CONTROL WITH RESPECT TO MOLASSES OR LIQUOR FLOW ENSURES MAINTAINED MOLASSES-TO-SEED RATIO.
  • YUTECH FLUIDDENSITY-BRIX OR YUTECH BRIX SENSING AND MOLASSES / WATER INTAKE CONTROL FOR EACH COMPARTMENT.
  • TEMPERATURE SENSING THROUGHOUT THE CV PAN ENSURES UNIFORM TEMPERATURE INSIDE THE CV PAN BODY.
  • CALENDRIA VAPOUR PRESSURE CONTROL.
  • STANDALONE SYSTEM FOR CV PAN HAVING COMMUNICATION WITH MAIN PLC / DCS SYSTEM.

CONTINUOUS VACUUM PAN AUTOMATION

Seed or Magma Flow Control with respect to Molasses or Liquor Flow:

  • Molasses and Seed Flowmeters sense Flow.
  • Ratio Controller delivers exact Flow of Seed wrt Molasses Quantity by Controlling Seed / Magma Pump VFD.

Individual Compartment Brix Control by Auto Feeding Molasses or Water into each Compartment:

  • Fluid-Density-Brix OR Brix Sensing of each Compartment by YUTECH Fluid-Density-Brix Analyzer OR YUTECH Brix Analyzer.
  • Control of Molasses Intake Valve w.r.t., Brix Set Point, and Process Value in a PID Mode.
  • Addition of Water only if required as per Process Dynamics.

Yu Technologies Pvt.Ltd.
Yu Technologies Pvt.Ltd.

Yu Technologies Pvt.Ltd.
 
Yu Technologies Pvt.Ltd.

Sugar Melter Automation Advantages:

  • Streamlined Process due to Constant and Maintained Outlet Brix and Temperature.
  • Ensure Constant Quality of Melt Feed to Pans.
  • Reduce Heat Waste, due to Overheating or Under Dilution or Over Steaming.
  • Reduce Process Time by avoiding Over Dilution.
  • Thus Save Time, Steam, and Water and Ensure more throughput in lesser time.
  • Increase Profitability.

Control Loops:

Sugar Melt Brix Control using Brix or Fluid-Density-Brix Analyzer:

  • Sugar Melt Brix are maintained by the controlled addition of Hot Water using a Control Valve in a PID Loop with the Sugar Melt Fluid-Density-Brix / Brix sensed by Fluid-Density-Brix Analyzer or High-Frequency Brix Analyzer as the Process Variable for PID Control.

Sugar Melt Temperature Control:

  • Sugar Melt Temperature is maintained constant by controlled application of Steam using a Control Valve in a PID Loop with Sugar Melt / Molasses Temperature as the Process Variable for PID Control.

Control Loops:

Molasses Brix Control using Brix or Fluid-Density-Brix Analyzer:

  • Sugar Melt Brix are maintained by the controlled addition of Hot Water using a Control Valve in a PID Loop with the Sugar Melt Fluid-Density-Brix / Brix sensed by Fluid-Density-Brix Analyzer or High-Frequency Brix Analyzer as the Process Variable for PID Control.

Molasses Temperature Control:

  • Sugar Melt Temperature is maintained constant by controlled application of Steam using a Control Valve in a PID Loop with Sugar Melt / Molasses Temperature as the Process Variable for PID Control.

We are Manufacturer, Supplier, Exporter of Continuous Vacuum Pan Automation, Molasses Conditioner, Sugar Meter Automation, Sugar Process Automation, Sugar Mill Process Instruments / Equipments / Machinery from Miraj, Sangli, Maharashtra, India.